Aerospace

Aerospace Machining, Contouring and Laser Welding Solutions

Aerospace Components Manufacturer

Located in Shelbyville, Kentucky some of the most respected names in aviation rely on voestalpine RFC Aerospace. We manufacturer lightweight, structural Aerospace components that meet exact standards for performance and safety.

voestalpine RFC Aerospace brings the kind of value to the supply chain no other provider can offer. Our extensive roll line capabilities consistently meets high-capacity and high-quality demands. Producing aerospace structural components in a true one-part flow means an optimum manufacturing process. We promise and deliver state-of-the-art aerospace profiles the aviation industry can count on.

voestalpine RFC Aerospace has over 60 years’ experience working in partnership with leading aircraft manufacturers. Our in-house specialized services allow us to work collaboratively with our airline partners. We create the exact profile needed to meet each application’s requirements. We aren’t just a roll former. We have adjacent process technologies including aerospace laser welding of titanium and aerospace parts machining.

Aerospace Titanium Welding and Laser Welding

Did you know that we weld more than 10,000 feet of titanium components every week? And – on long parts such as seat track and lengths ranging from 5 to 33 feet. Learn more about our laser welding of titanium process technologies and laser welding in general below.

Aerospace Parts Precision Machining Solutions

We offer custom aerospace machining. From raw materials to formed and contoured parts, precision machining for short and long parts made of soft or hard metals, completed components ready to install on aircraft.

Commercial Aerospace

Over the course of a 45-year relationship with Boeing, voestalpine RFC Aerospace has delivered parts that are high-quality and on-schedule. We support the 737, 747, 757, 767, 777 and 787 programs. We are also a Boeing certified welding and Boeing approved raw material supplier.

Biz jet

Long-term relationships within the business jet community are also a part of our legacy at RFC. With over 35 years of experience in this market segment, we take pride in delivering complex and finished parts to our customers.

Military

voestalpine RFC Aerospace has a long history supporting military efforts. We are a high-value partner offering a lean supply chain and a flexible schedule. We take raw materials through finished components at low risk, including military parts machining.

Rotocraft

RFC is a top preferred supplier of leading-edge abrasion strips and tail rotors. We can produce these profiles in stainless steel, aluminum or nickel-chromium-based superalloys.

Unmatched Services Supporting Aviation Since 1949

voestalpine RFC Aerospace isn’t just a customized roll former. We offer adjacent technologies and process technologies such as 5 axis contouring and aerospace precision machining and more.

Variable gauge forming – taper and roll reduce
Solution heat treatment
Precision holes
Precision sheet metal
5 axis custom and precision machining
Routing
3 and 5 axis contouring
Hot and cold joggle
Stretch forming
Thermal processing
Artificial aging
Titanium welding
Laser welding
Custom roll forming

Completed Aerospace Components and Products

Titanium Seat Track
Titanium Floor Supports
Leading Edges
Frames
Chords
Stringers
Engine Rings
Machined Extrusions
Variable Height Profiles
C-Channels, Zees and In-Line Contoured Profiles
Short & Long Parts – Machined and/or Formed from Bar & Extrusions

Aerospace Material Expertise

Ti 6-4 and Ti 15-3-3-3
Aluminum 2024, 7055, 7075
Al-Li2090
Stainless Steel
Inconel
Hastelloy

Quality Certifications and Compliance

As an established leader in customized roll forming, RFC maintains exacting standards for part development and production. This commitment to excellence is represented in the many quality certifications we’ve achieved. Some even from leading companies in the aerospace industry.

ISO 9001: 2015 and AS9100 Rev D
BAC 5975- Fusion Welding-Titanium
BAC 5439- Ultrasonic Inspection of Welds
BAC 5686- Laser Beam Welding of Titanium
BAC 5602- Heat Treat of Aluminum Alloys
BAC 5423- Dye Penetrant Inspection
BSS 7044- Radiologic Inspection – Digital Radioscopic
Mechanical Testing
BAC 5946 Temper Inspection of Non-Ferrous Alloys
BAC 5650 Hardness Testing
Boeing Delegated Source Inspection
Boeing D6-51991 DPD/MBD Approved
NADCAP Accreditation for Heat Treating
NADCAP Accreditation for Nondestructive Testing (NDT)
NADCAP Accreditation for Welding
Spirit Delegated Source Inspection
ROHS, WEEE Environmental Compliance

Aerospace Components

voestalpine RFC Aerospace is a leading manufacturer of high-performance aerospace components. With a dedication to innovation and precision, our experienced engineers and technicians utilize state-of-the-art technology and cutting-edge processes to create components that meet the strictest industry standards. Our manufacturing process begins with extensive research and development, followed by meticulous design and prototyping. We then utilize advanced materials, such as titanium and composites, and expertly execute complex machining and finishing techniques to produce aerospace components that are lightweight, durable, and efficient. Our commitment to quality control ensures that each component undergoes rigorous testing and inspection before being delivered to our clients. At voestalpine RFC Aerospace, we take pride in being a trusted partner to aerospace companies worldwide, and we strive to continuously push the boundaries of what is possible in aerospace manufacturing.

Complex Custom Components

At the core of our manufacturing process is precision machining, a technique that allows us to create intricate and complex parts with utmost accuracy and consistency. By utilizing state-of-the-art machinery and cutting-edge technology, we are able to produce custom components that meet the strict specifications and requirements of our clients. Our team of skilled engineers and technicians are highly trained in the art of precision machining, making it possible for us to produce unique and highly specialized parts that are essential for the functioning of modern aircraft. With this innovative approach, voestalpine RFC aerospace is able to deliver exceptional products that consistently exceed the expectations of our customers.

All Under One Roof

Our services range from roll forming, machining of extrusions, bar stock and roll formed shapes, hot joggling, welding, heat treating, 5-axis bending, and contouring. Our roll forming process ensures consistent and accurate shapes, while our machining process can handle a wide range of materials and complex designs. We also offer hot joggling, a process used in the manufacture of structural components to improve strength and durability. Our welding process ensures strong and seamless joints, while our heat treating process allows for precise control of material properties. Additionally, our 5-axis bending and contouring capabilities enable us to produce complex and accurate shapes for various aerospace applications. With our advanced technology processes, voestalpine RFC Aerospace is a trusted partner in manufacturing principal structural elements.

Machining

At voestalpine RFC Aerospace, we pride ourselves on providing top-notch custom aerospace machining services with the latest machining center technologies. Our experienced team of engineers and technicians utilize cutting-edge technology and innovative techniques to transform raw materials into perfectly formed and contoured parts. Whether you require short or long parts, our precision machining capabilities can handle a diverse range of soft and hard metals, ensuring the highest quality and precision for your aerospace components. Furthermore, we understand the critical nature of aerospace parts and the stringent requirements for their performance and reliability. That’s why we follow strict quality control measures and have a dedicated quality assurance team to ensure that every part we produce meets the highest standards. Our goal is to deliver completed components that are ready to install on aircraft, providing a seamless solution for our clients and ensuring the utmost safety and reliability of their aircraft. Choose voestalpine for unparalleled custom aerospace machining services that will elevate the quality and efficiency of your aircraft production process.

5-Axis Bending

5-axis bending, also known as 5-axis machining, is a method of custom and precision machining that allows for more complex and intricate bending of materials. This process involves the use of a computer-controlled machine that can move the material in five different axes, allowing for a wider range of bending possibilities. With 5-axis bending, manufacturers are able to create more intricate and precise parts that would be difficult or impossible to achieve with traditional bending methods. This advanced technique has revolutionized the manufacturing industry, allowing for faster and more efficient production of highly intricate and customized parts.

voestalpine RFC Aerospace is proud to offer our premier 5-axis bending service for the aerospace industry. With this technology, we are able to provide custom and precision machining for even the most complex and challenging aerospace parts. This advanced service allows for greater flexibility and improved accuracy, resulting in faster production times and superior quality. Our team of highly skilled technicians are experts in this cutting-edge process, ensuring that each component is crafted to meet the highest standards of our clients.

Hot Joggling

Our skilled team is constantly seeking innovative ways to enhance our manufacturing processes and offer the best solutions for our clients. One of our most advanced techniques is hot joggling, a precision forming process that allows for tight tolerances and complex shapes to be achieved in a single step. This technique involves heating the material and then precisely shaping it under high pressure, resulting in a stronger and more durable component. Our hot joggling capabilities enable us to produce superior products for the demanding aerospace industry, solidifying our position as a leader in the market. Trust in voestalpine RFC Aerospace for all your aerospace component needs.

Heat Treating

We strive to provide the highest quality aerospace components through our state-of-the-art heat treating process. Our team of experts utilizes the latest technology and techniques to carefully heat treat each component to ensure optimum strength and durability. This process not only enhances the performance of our aerospace components, but also improves their resistance to corrosion and wear. Additionally, our heat treating process allows us to achieve precise and uniform hardness across all components, resulting in superior machining capabilities. We understand the critical role that heat treating plays in the aerospace industry, and we are committed to delivering exceptional products that meet the stringent quality standards of our customers.

Titanium Welding

At voestalpine RFC aerospace, we understand the critical importance of high-quality, lightweight components in the aerospace industry. That’s why we use titanium welding techniques to produce custom aerospace components that are strong, reliable, and able to withstand extreme conditions. Our highly skilled engineers and technicians use advanced techniques and state-of-the-art equipment to join complex titanium structures with precision and efficiency. This allows us to create tailor-made components that meet the stringent requirements of our aerospace clients, ensuring the safety and performance of their aircraft. With our expertise in titanium welding, we are proud to contribute to the advancement of the aerospace industry and provide our customers with top-of-the-line products.